TMA Wire pickling and phosphate equipment. Wire processing equipment. Wire drawing equipment. Wire pointing, descaling equipment. Wire pickling lines. Wire annealing equipment. Furnace. Taiwan equipment on Global market.
 tel. +886-2-278-45675
 fax.+886-2-278-45676
 e-mail:      info@rgt.tw

WIRE PLATING EQUIPMENT


WIRE PICKLING AND PHOSPHATE EQUIPMENT

AUTOMATIC CONTINUOUS WIRE ETCHING LINE

Turnkey projects with full automation

The basis of stable drawing process and the properties of the finished product is descaled surface. A common method of descaling - mechanical - do not provide the required quality of cleaning (surface roughness of RA = 1.35 microns), which creates problems when applied to oily layer - reduced speed drawing.

  • Chemical method of etching by immersion in hydrochloric acid HCl is widely used - The surface roughness R a = 0.2 - 0.5 microns It allows increase speed drawing 3 times.

Highlights

  • Etching Line with automatic operator (capacity of up to 10,000 tons per month). The operator allows you to switch and reconfigure equipment for different process. The room is equipped with control software and graphics hardware.
  • The line is equipped with automatic switching trajectory of the wire coils suspended manipulators. Baths are equipped with automatic dosing of chemical solutions for each of the baths. Chemicals are stored in special tanks (storage tanks) and pumped as required specially equipped system pumps.
  • The system of loading riots is completely an automated. Supply system for the riots and etching process chain (phosphating) is controlled by a programmable logic controller. Filing riots rod in etching baths and technological processes are performed automatically by crane.
  • The line is equipped with a special hardware platform for inspection and repair lines. Platform service is intended for quick access and repair of equipment.
  • The line is equipped with a system for loading / unloading and transport riots rod. The system presented trolleys with automatic control.
  • The room is equipped with a control operator panel and light diagram indication event. Industrial computer. The line is equipped with an additional system of scrubbing and neutralization of air emissions.
  • Optional equipment that performs the role of automation lines is represented by the lifting crane.


AUTOMATIC ETCHING MILL

equipment for etching of steel wire

A fully automatic line of wire pickling equipment can produce up to 10,000 tons of products per month. Switching the line operation mode occurs automatically.


control room

The line of wire pickling equipment is controlled in the control room using a graphical interface.



Platform

The platform is specifically designed to service a continuous automatic wire etching line.


Unit number 1

Unit number 1 (see figure) is the switching point for the etch line operation mode.



chemical storage station

The pickling line is equipped with a chemical storage station and a pumping station.


dosing device

Automatic dosing device for chemicals.



Auxiliary equipment for wire etching.

Auxiliary equipment for wire etching.


Elevating cranes

Elevating cranes aboveground for wire pickling line.



4_3


4_4



5_1


PRODUCTION FACILITY

5_2


6_1
  • The process of etching the wire spool is continuous
  • Maintenance of the equipment and wire etching process is performed from the working platform



6_2

The maximum capacity of an automatic pickling line of continuous production is up to 50,000 tons / month.


6_3

Feeding of raw materials is automatic.



7_1


7_2



8_1

Switching the route of the wire coil movement is carried out in zone 06.


8_2

Switching the route of the wire coil movement is carried out in zone 06.



8_3

Service Platform



9_1


9_2


Unloading of the finished wire products is automatic.


10_1

Wire etching line control room.


10_2

Waste processing plant for a continuous automatic wire etching line.



12_2


11_2


The transfer process of the finished wire products is managed centrally. The technological equipment is capable of continuous processing of wire coils weighing up to 20 tons.



TOP