TMA Continuous furnace for carburizing, hardening and tempering. Front washing. Front degreasing & washing tank. Application & Features of Front Degreasing & Washing Tank. First electric heated immersion washing device. Irrigation system for degreasing, washing phosphate removal zones (one system). Industrial Design of Soaking-type Washing and Degreasing Equipment. Technical Specifications of Front Degreasing & Washing Tank (Soaking type). Technical Specifications of Front Degreasing & Washing Tank (Flat type). Components of Front Degreasing & Washing Tank (Soaking type). Taiwan equipment on Global market.
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 e-mail:      info@rgt.tw

CONTINUOUS FURNACE FOR CARBURIZING, HARDENING AND TEMPERING


To see the specification of your hardware, click on the appropriate section.




Furnace line for heat treatment of conveyer type


Application & Features of Front Degreasing & Washing Tank

The products go through the washing & degreasing process before being loaded to the de-phosphating equipment. Two types of front washing and degreasing equipment are available: soaking type and flat type.

The tank has a heater to supply the preheating zone with hot water in the carburizing furnace, in order to save electricity. Front Degreasing and Washing Tank is also equipped with oil and water separator and a powerful air blower. Quenching oil sticks to the material, which lets the quenching oil go back to the oil tank for future reuse.

Washing Tank


RG804-1 the first electric heated immersion washing device
Degreasing Area                             60…80°C
Phosphate removal Area                        60…80°C
Washing zone                                                      60…80°C
Hot air drying zone                80…100°C
For one bath mentioned above, 1 pump and 6 heaters with a total capacity of 78 kW are applied. The heaters are used as spare power sources and only at the beginning of the furnace application (see. Note below);
Note:
The heat source of the sink is the heat arised from hardening furnace gas burners and its heating system (heating temperature of the water is up to 80 ° C). Design and construction of piping performs by the Buyer according to the scheme provided by the Seller. You also need additional heat exchanger. Heaters in the sink are usually switched off and work only when you start the oven.The washing machine 6 heaters are also installed, 13 kW each



Irrigation system for degreasing, washing phosphate removal zones (one system)

Pumps for irrigation                                                        1 pcs
Oil separator operates on the principle of densities separation 1 pcs
Electric heating (13 kW)                                                        6 pcs
The volume of washing tank                                   about 2,7 m3
Engine power                                                   0,75 kW
The volume of quick-btn-conts for degreasing                                   about  3 m3
The volume of quick-btn-conts for phosphate removal                                   about  3 m3
The volume of quick-btn-conts for washing                                    about  3 m3



Industrial Design of Soaking-type Washing and Degreasing Equipment

Soaking-type Washing and Degreasing Equipment


Soaking-type Washing and Degreasing Equipment


Soaking-type Washing and Degreasing Equipment


Technical Specifications of Front Degreasing & Washing Tank (Soaking type)

Model Conveyor Width, mm Supplemental Power, kW Degreasing Tank capacity, l Degreasing Pump capacity, hp Outside Dimension, mm
Width Height Length
RG-804A-A 500 26 1810 2 1800 2345 3800
RG -804A-1 500 26 1810 2 1800 2345 3800
RG -804A-2 500 26 1810 2 1800 2345 3800
RG -804A-3 600 26 2180 2 1900 2345 3800
RG -804A-4 800 26 2900 2 2100 2345 3800
RG -804A-5 800 26 2900 2 2100 2345 3800
RG -804A-6 800 26 2900 3 2100 2345 3800
RG-804A-6S 800 26 2900 3 2100 2345 3800
RG-804A-7 1000 39 3620 3 2300 2345 3800
RG-804A-7S 1000 39 3620 3 2300 2345 3800
RG-804A-8 1000 39 3620 5 2500 2345 3800


Technical Specifications of Front Degreasing & Washing Tank (Flat type)

Model Conveyor Width, mm Supplemental Power, kW Degreasing Tank capacity, l Degreasing Pump capacity, hp Outside Dimension, mm
Width Height Length
RG -804B-A 500 26 750 2 1560 2240 3100
RG-804B-1 500 26 750 2 1560 2240 3100
RG-804B-2 500 26 750 2 1560 2240 3100
RG-804B-3 600 26 900 2 1660 2240 3100
RG -804B-4 800 26 1200 2 1860 2240 3100
RG -804B-5 800 26 1200 2 1860 2240 3100
RG -804B-6 800 26 1200 3 1860 2240 3100
RG -804B-6S 800 26 1200 3 1860 2240 3100
RG -804B-7 1000 39 1500 3 2060 2240 3100
RG -804B-7S 1000 39 1500 3 2060 2240 3100
RG -804B-8 1000 39 1500 5 2260 2240 3100


Components of Front Degreasing & Washing Tank (Soaking type) RG-804

  1. Washing tank:
    • Material: SS41
    • Soaking height: 255~300 mm
    • Tank capacity: approx. 2,300 liters
    • Tank sizes: W1,320 mm × H800 mm × L2,850 mm
  2. Washing pump: 3HP (2.2KW) with Y type filter (by-pass design) × 1 unit
  3. Washing conveyor:
    • Driving system: 1 HP (0.75KW) motor with gear box (1/450) × 1 unit
    • Belt type: Mesh type
    • Belt material: Stainless SUS204
    • Wires diameter of belt: 1.6mm × 1.6mm
    • Belt width: W.800mm × H.30mm
    • Belt length: Total 7.8 meters
  4. Conveyor frame: SS41 steel by strong construction
  5. Belt chain:
    • Type: 05075L
    • Materials: Chain plate - stainless SUS304; roller + bush + pin - SCM415, heat-treated
  6. Heating system:
    • Heater type: piping type heater
    • Power: 52 KW (13kw/pc × 4 pcs)
    • Temperature control : thermostat on-off control
  7. Skimmer: belt type (0.2kw) × 1 set
  8. Carrying bar: aluminum in L shape × 1 unit
  9. Injection pipes (design is patented): 1 unit
  10. Floor control system proximity switch type × 1 unit
  11. Pressure meter × 1 set
  12. Drying blower × 1 set
    • Air type
    • 3.7 kW (5HP)



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