TOOLS FOR COLD HEADING AND THREAD ROLLING MACHINES
TOOLS FOR THE PRODUCTION OF FASTENERS AND HARDWARE
Taiwan Metiz Alliance - certified according to ISO 9001 is a supplier of quality tools for stamping, rolling, thread rolling. PUNCHES are matrixes are offered for the manufacture according to customer's drawings, of high quality tool steel, produced in Japan or Europe with the use of advanced types of work surfaces coatings. Before delivery tool passes inspection control on high-precision measuring equipment.
Products are certified under ISO9001: 2000 in October 2002 and under ISO9001: 2000 in October 2005, and also holds a license of TFS Fastening Systems LLC of TORX / TORX PLUS Header Tool License since May 2000 and a license of Acument Global Technologies of Torx Plus Header Tool License since May 2007. It features reliability, functionality and ease of handling, so the equipment is in great demand on the world market, and Taiwan.
TAIWAN METIZ ALLIANCE SUPPLIES:
- PUNCHES (for heading different species of slots: marking, forcing, piercing); PUNCHES for cold-forging in accordance with Standards JIS (Japan), ANSI (US), DIN (Germany), Phillips, PozyDrive, Torx, PUNCHES for hexagon and square headed metal hardware, special PUNCHES according to customer’s drawings for heading irregular metal hardware; first pass PUNCHES the; slugger PUNCHES;
- carbide tools for cold heading (knives, cutting plugs, matrices for cold heading presses, cutting matrices, reducing matrices, tungsten carbide inserts and cores); matrices for cold forming, heading, tungsten carbide drawing dies; heading and extrusive dies with carbide inserts.
- ejecting, stuffing devices; cutting knives; ejecting PUNCHES (ejectors), extrusion PUNCHES of different shapes.
- sleeves, holders, slugs; Shearing die;
- DRAWING DIES (carbide, diamond);
- flat and profiled thread-rolling dies; THREAD ROLLING DIES, made in accordance with customers' specifications.
- Thread cutting tools; burnishers of special structure.
- thread rolling rollers;
- parts on customers' drawings (complex tool and auxiliary equipment);
- machines and machine parts (rollers and wedges of wire feed mechanisms, holders of matrices and PUNCHES, high-wear and spare parts to different Types of Equipment).
NOMENCLATURE OF TOOLS FOR FORGING
Note: when ordering PUNCHES there is a minimum set of the order, the amount of which depends on the type and size of the ordered punch.
PUNCHES for multi-position forging
Ejecting PUNCHES (ejectors), PUNCHES for different forms extrusion
Heading and extrusive matrices with carbide inserts
Thread-rolling dies for rolling threads on machine bolts, self-tappers and screws
Manufacturing of non-standard THREAD ROLLING DIES is possible but only while detailed drawings of hardware are provided.
FACTORS AFFECTING THE TOOL LIFE OF COLD HEADING TOOLS
Cold heading tools life depends on many factors:
- The accuracy of the equipment operation (precise feeding of metal, precise blanks cutting, minimum clearance on slides, backlashes, beats and in the transfer mode, all bolts and screws are tightened).
- Qualifications of the serviceman, who understands how to ensure the accuracy and clarity of the machine operation.
- Quality of metal preparation for cold heading (the stability of the mechanical properties, the stability of the wire diameter).
- Quality of applied technological lubricants.
The approximate resistance of main cold heading tools for the production of M22 bolts of 30CrNiMo8 (30HN2MA) steel depending on the length of the shaft portion of the bolt:
- 0 Position: the plug of flying knife of ВК20КС 20000-30000 kg, the plug of bed knife of ВК20КС 20000-30000 kg,
- 1 Position: Heading matrix with insert of ВК20КС 40000-50000 kg ejecting punch with insert of Р6М5 50000 kg, ejecting punch of Y10А 5000 kg
- 2 Position: Heading matrix with insert of ВК20КС 30000-40000 kg ejecting punch with insert of Р6М5 20000 kg, ejecting punch of Y10А 5000 kg.
- 3 Position: cutting punch with insert of Р6М5 (in the body of matrices unit) 40000 kg cutting matrices of Р6М5 in the body of punch unit 2,500 kg punch ejecting punch of Y10А 20000 kg.
Thread rolling: norms of tool life for further planning tools are traditionally installed after production of at least 100,000 kg.
Tool life of thread-rolling dies is about - 30,000 kg of products, thread rolling fixed dies - 30000 kg.
After determining the real toll life to every detail of cold forging tools, tool replacement is recommended, it goes without saying, it certainly guarantees eliminating the ingress of defective parts in the container with finished products.