Taiwan Metiz Alliance
Tools for cold forming and thread rolling equipment. Drawing dies. Press molds. Punches. Rolling dies. Thread rolling dies. Taps. Grinding equipment. KO Pins. Taiwan equipment on Global market.
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Tools for cold heading and thread-rolling machines

 

DIAMOND DIES

 

For small diameter of wire drawing, as well as applications that require excellent surface quality of the wire, there is nothing better than drawing with diamond dies, manned by a single crystal of natural or synthetic origin, the proposed merger of Taiwan Metiz Alliance.

 

DIAMOND DIES Diamond die - a tool for wire drawing equipment that is used for drawing of soft copper, aluminum, and stainless steel wire, tungsten and steel wire with a copper coating. Treatment Principle by drawing is gradual decrease in the diameter of the wire from entering the diamond die to exiting therefrom (as shown below).

Advantages:

  • Excellent surface quality of the finished product.
  • Low coefficient of friction.
  • High wear resistance and durability of the calibrating zone.

Application:

Diamond dies are used for drawing the magnetic, tungsten, copper wire, stainless steel and precious metals.


The structure of diamond dies

The structure of diamond dies

Type of diamonds
Natural (natural) diamonds
Synthetic single crystal diamond.
Polycrystalline diamond.

Mandrel dies
Stainless steel / titanium alloy.

 

Hardened unit
Of cemented carbide powder.

 

The geometry of the die

    Soft wire Hard wire

Soft wire: Copper, Aluminum, brass, gold, etc.

Hard wire: stainless steel, steel with copper, brass or zinc coated wire of tungsten.

The geometry of the die The entrance area,α 70°±20° 60°±20°
Corner crimping zone,ß 35°±5° 35°±5°
Calibrating belt,γ 16°±2° 14°±2°
The diameter of the drawing channel, D% 20-50 40-80
The angle of the exit area,θ 15°±5° 15°±5°
Output area,ψ 50°±20° 50°±20°
Available configurations for different wire material

 

Technical characteristics of the diamond dies

Type of dies Dimensions of dies Tolerance Mandrel Specifications of mandrel die
A B
ND <0.04 0.3 25 5.6

A: diameter of mandrel dies
B: Height of mandrel dies

0.04-0.10 0.5 25 5.6 Technical characteristics of the diamond dies
0.10-0.50 1.0 25 8
0.50-1.00 2 25 10
SD D6 0.10-0.50 1 25 7
D12 0.10-0.80 1 30 15
D15 0.50-1.50 2 30 15
D18 1.00-2.30 3 30 15
D21 1.60-3.40 3 30 15
D24 2.60-4.60 5 42 20
D27 3.00-5.80 8 55 24
D30 4.00-11.20 8 55 24
D33 6.00-12.50 8 60 28
D36 8.00-13.50 8 70 35
D 12.00-22.00 10 70 35
D 20.00-32.00 10 85 40 Note: Dimensions are in mm.

 

 

Application of diamond dies

Material Size, mm Wolfram carbide ND SD Application
Brass 0.18 1 200 600 El. copper wire
Brass 1.0 1 150 600 El. copper wire
Zinc Steel 0.175 1 10 60 Network cable
Copper-coated steel 1.20 1 50 120 Arc welding with gas protection (CO2)
Stainless steel 0.25 1 100 200 Stainless steel cable
Stainless steel tube 0.415 1 100 200 Needles medical syringes
Brass coated steel 0.175 1 6 30 Tire Cord
Galvanized iron 0.20 1 50 250 Steel cord

 

 

Instructions for diamond dies

To extend the life of the diamond die, you must:

  • Avoid jarring during installation of the die. Eliminates the possibility of vibration wire and equipment.
  • Use the necessary number of lubricant. The temperature of the lubricating fluid should be maintained at around 40-50 ° C continuously.
  • Follow the manufacturer's recommendations on PH levels and density. Apply filters and bath, remove unwanted impurities and pollution.
  • The time spent on repairing dies, calculated from the total volume of products that have undergone processing of the drawing dies. The table below gives a rough estimate of the material for drawing, dimensions and other parameters.

 

Ordering the necessary tools for you, please do not forget to specify the required parameters and characteristics, such as:

  • Type of die [ND,SD].
  • The diameter of the channel drawing.
  • The margin of error.
  • Dimensions mandrel die.
  • Material of Drawing
  • Type of drawing: dry / wet

 

Table of respective handling of matter and the type of dies

Material The diameter of the drawing channel, mm
Copper, aluminum, brass

ND 0.1-1.0
SD 0.1-8.0

Steel

ND 0.1-0.2
SD 0.1-2.9

Zinc Steel

ND ---------
SD 0.1-2.9

Brass coated steel

ND 0.2-0.5
SD 0.2-1.0

Covered steel

ND ---------
SD 0.6-8.0

Stainless steel

ND 0.1-1.0
SD 0.1-3.0

Molybdenum, tungsten

ND 0.1-0.4
SD 0.3-1.0

Gold, platinum

ND 0.1-0.5
SD 0.5-8.0

Other solid steel

ND ---------
SD 0.2-3.0

 

DIAMOND DIES